This retrofit consisted of replacing an existing electrical plate with a new one according to the components described below, as well as replacing the main asynchronous motor driving the machine with 3 brushless motors and one asynchronous motor, all controlled by a Rockwell PLC.
▪ Brushless motor + jaw sealing cross-reducer ▪ Brushless motor + chain with cleats reducer ▪ Brushless motor + longitudinal pulling and sealing wheel reducer ▪ Asynchronous motor + output conveyor reducer ▪ Supply and installation of a cabinet for HMI ▪ 10" touchscreen interface
Options related to the retrofit:
▪ No product, no film function according to the production rates ▪ Storage of different recipes ▪ Retrieval of production statistics ▪ Adjustment of all machine parameters via HMI (including temperature regulation)
List of components according to (CDC Type Flowpack multipack AB):
▪ Rockwell brushless motor Type VPL ▪ SEW asynchronous motor ▪ STAUBER reducer ▪ Rockwell PLC L320ERMS2 ▪ Rockwell Ethernet network switch STRATIX 5700 (BMS20CGP) ▪ Allen-Bradley PANEL VIEW +7 10'' interface ▪ Rockwell brushless motor drives KINETIX 5500 (H015-ERS2) ▪ POWERFLEX 527 0.75 kW asynchronous motor drives (D2P3N114) ▪ Independent temperature regulator OMRON (EC5CC) ▪ Safety through Rockwell PLC L320ERMS2
All equipment will comply with CE standards.
Machine downtime for one week (5 days of mechanical and electrical intervention and tuning, followed by gradual startup until final production for format validation).